JCB Teletruk Factory Workshop Service Manual 9803/9510

JCB Teletruk Factory Workshop Service Manual 9803/9510
======================================================

TECHNICAL SPECIFICATIONS:
----------------------------------------
Size: 71.78 MB
Pages: 545
Format: PDF
Language: English
Brand: JCB

CONTENTS (Table of Contents):
----------------------------------------
Machine Model and Serial Number ... ... .................................................1-1
Using the Service Manual .....................................................................1-1
Identifying your Machine
Machine Identification Plate ........... ...
....................................................1-3
Component Identification Plates ..... ... ....................................................1-4
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners .......................................
'O' Ring Face Seal System ................ ...
.................................................1-9
'Torque Stop' Hose System .................................................................1-12
Service Tools
Service Consumables
Sealing and Retaining Compounds .........................................................
Terms and Definitions
Hydraulic Schematic Colour Codes .....................................................1-35
1-ii 1-ii
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– Teletruk Tier 2 Machines:-
– 2.5 G, 3.0 G, From 1175813 to
– 3.0D 4x4, From 1175813 to 1176569– 3.5D, From 1175813 to
– 3.5D 4x4, From 1175813 to
– 3.0 D High Lift, From 1175813 to 1176593– Teletruk Tier 3 Machines:-
– Teletruk 2.5D, 3.0D, from SN
– Teletruk 3.0D 4x4, from SN 1176573– Teletruk 3.5D, from SN
– Teletruk 3.5D 4x4, from SN
– Teletruk 3.0 D High Lift, from SN
Where D indicates Diesel and G indicates Liquid
Petroleum Gas (LPG)
Using the Service Manual
T11-004
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
hydraulic earthmoving equipment.
Where the machines differ, the text and/or the illustration
will specify.
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
be accepted for discrepancies which may occur between
Finally, please remember above all else safety must come
first!
T11-005
with Dismantling, Overhaul etc. of specific components, for
example:
operation descriptions etc. are inserted at the beginning of
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.

PLEASE NOTE:
----------------------------------------
This is a digital manual - no physical copy will be shipped.
The manual is available for immediate download after purchase.