JCB 532-120 535-125 535-140 537-135 540-140 540-170 Loadall Personnel Platform Factory Workshop Service Manual 9803/3700-3

JCB 532-120 535-125 535-140 537-135 540-140 540-170 Loadall Personnel Platform Factory Workshop Service Manual 9803/3700-3
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TECHNICAL SPECIFICATIONS:
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Size: 34.71 MB
Pages: 208
Format: PDF
Language: English
Brand: JCB

CONTENTS (Table of Contents):
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Machine Model and Serial Number ... .......................................................1
About this Supplement .............................................................................1
Remote Servo Control ..............................................................................4
Emergency Operation ..............................................................................4
Motion Cut Out (MC) (if fitted) ........ ..........................................................4
Component Location and Id entification ....................................................5
Service Procedures
Manplatform Diagnostics - User Guide ........................................................14
Installing Manplatform Diagnostics .... .....................................................14
Connecting Manplatform Diagnostics .....................................................15
Starting the Manplatform Diagnostics Software ......................................18
Remote Control Unit Test .......................................................................19
540 Valve (540-170 machine only) .........................................................21
Stabilizer Joystick (3 Stage Only) ...........................................................22
Manplatform Calibration - User Guide . ........................................................30
Installing Manplatform Calibration ..... .....................................................30
Connecting Manplatform Calibration . .....................................................31
Starting the Manplatform Calibration Software .......................................34
Manplatform Enable - Mach ines With Motion Cut Out (MCO) ...............36
Machine Model Setup .............................................................................37
Stabilizer Joystick Setup (3-Stage Boom Machines) ..............................42
Hydraulic Control Sensitivity ...................................................................49
Electrics
Machines with R-Series Engines ....... .....................................................70
Machines with JCB Dieselmax Engine s .................................................
Engine Start Operation - Cabin Mode ..........................................................77
Engine Start Operation - Remote Mode ......................................................78
Emergency Isolation Switch ...................................................................81
Remote Mode Select ..............................................................................83
Starter Motor Operation ..........................................................................84
Machine Operation - Remote Mode ............................................................85
Stabilizer and Sway Isolation ..................................................................87
Boom Angle Limit (4 Stage Boom) .........................................................88
Engine Speed Actuator Operation ..........................................................89
L.M.I. Operation (3 Stage Boom) ............................................................90
L.M.I. Operation (4 Stage Boom) ............................................................91
Control Valve Operation (3 Stage Boom) ...............................................93
Control Valve Operation (4 Stage Boom) ...............................................94
Emergency Pump Operation .......................................................................96
Removal and Replacement .................. ................................................149
Removal and Replacement .................. ................................................150
Electronic Control Unit (LK1 ECU) .. ..........................................................151
Removal and Replacement .................. ................................................151
Electronic Control Unit (LK1 ECU) Ba ttery ................................................152
Removal and Replacement .................. ................................................152
Removal and Replacement .................. ................................................153
Removal and Replacement .................. ................................................156
Removal and Replacement .................. ................................................158
Hydraulics
3-Stage Boom Machines ......................................................................160
4-Stage Boom Machines ......................................................................161
3-Stage Boom Machines ......................................................................162
4-Stage Boom Machines ......................................................................
Control Valve (3-Stage Boom Machines) ...................................................178
Control Valve Layout ............................................................................180
Removal and Replacement .................. ................................................186
Dismantling and Assembly ................ ...................................................187
Control Valve (4-Stage Boom Machines) ...................................................195
Removal and Replacement .................. ................................................196
Dismantling and Assembly ................ ...................................................197
Pilot Control Valves (4-Stage Boom Ma chines) .........................................198
Removal and Replacement .................. ................................................199
Needle Valve (Slewing Platforms only) ......................................................200
Removal and Replacement .................. ................................................200
Removal and Replacement .................. ................................................201
Tilt Ram - Counterbalance Valves .............................................................202
Removal and Replacement .................. ................................................202
Removal and Replacement ..................................................................

PLEASE NOTE:
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This is a digital manual - no physical copy will be shipped.
The manual is available for immediate download after purchase.