{"product_id":"yale-os030eb-order-picker-b801-service-repair-manual-workshop-guide","title":"Yale OS030EB Order Picker B801 Service Repair Manual Workshop Guide","description":"Format : PDF\u003cbr\u003eSUPPLIED AS DOWNLOADABLE LINK\u003cbr\u003e\u003cbr\u003eModel: OS030EB\u003cbr\u003eS.N: B801\u003cbr\u003eLanguage: English\u003cbr\u003eFormat: PDF\u003cbr\u003eYale OS030EB Order Picker B801 Service Repair Manual – 202 Pages\u003cbr\u003e\u003cbr\u003eDescription\u003cbr\u003eYale OS030EB Order Picker B801 Service Repair Manual\u003cbr\u003eYale Model\u003cbr\u003e: OS030EB\u003cbr\u003eS.N: B801\u003cbr\u003eLanguage: English\u003cbr\u003eFormat: PDF\u003cbr\u003eYale OS030EB Order Picker B801 Service Repair Manual – 202 Pages\u003cbr\u003eTable of Content\u003cbr\u003e1 OPERATING INSTRUCTIONS\u003cbr\u003eMODEL DESCRIPTION\u003cbr\u003eOPERATING CONTROLS\u003cbr\u003eSAFETY AND INFORMATIONAL LABELS\u003cbr\u003eCAPACITY PLATE\u003cbr\u003eSERIAL NUMBER\u003cbr\u003eMODEL CODE\u003cbr\u003eTRUCK WEIGHT\u003cbr\u003eCAPACITY RATING\u003cbr\u003eSAFETY LABELS\u003cbr\u003eOPERATING PROCEDURES\u003cbr\u003eOPERATOR PRE-CHECKS AND INSPECTION\u003cbr\u003eOPERATORS DAILY CHECK LIST\u003cbr\u003eOPERATING PRECAUTIONS\u003cbr\u003e2 GENERAL TRUCK AND LUBRICATION SCHEDULE\u003cbr\u003eMAINTENANCE\u003cbr\u003eSAFE MAINTENANCE PROCEDURES\u003cbr\u003eBATTERY OPERATION\u003cbr\u003eBATTERY INSTALLATION\u003cbr\u003eWATER ADDITIONS\u003cbr\u003eCLEANING\u003cbr\u003eCHARGING THE BATTERY\u003cbr\u003eCHANGING THE BATTERY\u003cbr\u003eFORKS\u003cbr\u003eTETHER LINE AND BELT\u003cbr\u003ePALLET CLAMP\u003cbr\u003eHOW TO PUTA LIFT TRUCK ON BLOCKS\u003cbr\u003eHOW TO RAISE THE DRIVE\/ STEER TIRE\u003cbr\u003eHOW TO RAISE THE LOAD WHEELS\u003cbr\u003eLUBRICATION INSTRUCTIONS\u003cbr\u003eEVERY 8 HOURS\u003cbr\u003eEVERY 350 HOURS\u003cbr\u003eEVERY 2000 HOURS\u003cbr\u003eYALE WARRANTY INFORMATION\u003cbr\u003eRECOMMENDED SCHEDULES OF MAINTENANCE\u003cbr\u003eHYDRAULIC OILS\u003cbr\u003eGEAR OILS\u003cbr\u003eGREASE\u003cbr\u003eANTI-SEIZE LUBRICATING COMPOUND\u003cbr\u003eTIRES AND WHEELS\u003cbr\u003eHOW TO CHANGE THE DRIVE\/STEER TIRE\u003cbr\u003eHOW TO CHANGE THE LOAD WHEELS\u003cbr\u003eHOW TO MOVEA DISABLED LIFT TRUCK\u003cbr\u003eHOW TO TOW THE LIFT TRUCK\u003cbr\u003ePRECAUTIONS FOR TRUCKS IN STORAGE\u003cbr\u003ePRECAUTIONS FOR BATTERIES IN STORAGE\u003cbr\u003eFASTENERS\u003cbr\u003eINTRODUCTION\u003cbr\u003eTHREADS, NOMENCLATURE\u003cbr\u003eSTRENGTH IDENTIFICATION\u003cbr\u003e3 ELECTRICAL SYSTEM\u003cbr\u003eGENERAL\u003cbr\u003eTRANSISTOR MOTOR CONTROLLER\u003cbr\u003eOPERATION\u003cbr\u003eCHECKS, ADJUSTMENTS AND REPAIRS\u003cbr\u003eCHECKING CONTACTOR COIL\u003cbr\u003eCHECKING TRANSISTOR CONTROLLER\u003cbr\u003eCHECKS WITH CONTROLLER INSTALLED\u003cbr\u003eACCELERATOR POTENTIOMETER\u003cbr\u003eADJUSTMENTS\u003cbr\u003eREPLACING CONTROLLER\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003eCONTACTOR AND ELECTRICAL PANELS\u003cbr\u003eCHECKS AND ADJUSTMENTS\u003cbr\u003eCONTROL AND POWER FUSES\u003cbr\u003eCONTACTORS-GENERAL\u003cbr\u003eTESTING CONTACTORS\u003cbr\u003eCONTACTOR-REMOVE AND INSTALL\u003cbr\u003eCONTACTOR-DISASSEMBLY AND ASSEMBLY\u003cbr\u003eRELAYS-GENERAL\u003cbr\u003eRELAYS-REMOVEAND INSTALLATION\u003cbr\u003eTESTING DIODE BLOCK\u003cbr\u003eREPLACING DIODE BLOCK\u003cbr\u003eTESTING POWER STEERING SOLENOID\u003cbr\u003eREPLACING POWER STEERING SOLENOID\u003cbr\u003eACCELERATOR POTENTIOMENTER-REMOVAL AND INSTALLATION . .\u003cbr\u003eFORWARD AND REVERSE SWITCHES-REMOVAL AND INSTALLATION\u003cbr\u003eLIFTAND LOWER SWITCHES-REMOVAL AND INSTALLATION\u003cbr\u003eTROUBLESHOOTING ACCELERATOR SWITCH\u003cbr\u003eINSTRUMENT PANEL REMOVAL AND INSTALLATION\u003cbr\u003eKEY SWITCH-REMOVAL AND INSTALLATION\u003cbr\u003ePOWER DISCONNECT SWITCH-REMOVAL AND INSTALLATION ….\u003cbr\u003eSTEERING INDICATOR GAUGE-TESTING\u003cbr\u003eSTEERING INDICATOR GAUGE-REMOVAL AND INSTALLATION.\u003cbr\u003eVOLTMETER (STANDARD) -REMOVAL AND INSTALLATION\u003cbr\u003eBATTERY DISCHARGE INDICATOR-REMOVAL AND INSTALLATION …\u003cbr\u003eBATTERY DISCHARGE INDICATOR\u003cbr\u003eRESETAND DISCHARGEADJUSTMENTS\u003cbr\u003eSLACK CHAIN INDICATOR LIGHT-REMOVAL AND INSTALLATION …\u003cbr\u003eFOOT SWITCH-REMOVAL AND INSTALLATION\u003cbr\u003eLOOSE CHAIN SWITCH-REMOVAL AND INSTALLATION\u003cbr\u003e4 DRIVE UNIT\u003cbr\u003eGENERAL\u003cbr\u003eDESCRIPTION\u003cbr\u003eREPAIR\u003cbr\u003eREMOVAL\u003cbr\u003eDISASSEMBLY\u003cbr\u003eASSEMBLY\u003cbr\u003eBEVEL PINION SHAFT INSTALLATION\u003cbr\u003eBEVEL GEAR INSTALLATION\u003cbr\u003eCHECKS AND ADJUSTMENTS\u003cbr\u003eBACKLASHAND TOOTH CONTACT PATTERN\u003cbr\u003eAXLE SHAFT BEARING CLEARANCE\u003cbr\u003eTRUNNION BEARING\u003cbr\u003eINSTALLATION\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e5 BRAKE SYSTEM\u003cbr\u003eGENERAL\u003cbr\u003eDESCRIPTIONAND OPERATION\u003cbr\u003eBRAKE SWITCH\u003cbr\u003eELECTRIC BRAKE-REMOVAL AND DISASSEMBLY\u003cbr\u003eELECTRIC BRAKEADJUSTMENT\u003cbr\u003eELECTRIC BRAKE-ASSEMBLYAND INSTALLATION\u003cbr\u003eBRAKE SWITCH-REMOVE AND REPLACE\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e6 STEERING SYSTEM\u003cbr\u003eGENERAL\u003cbr\u003eDESCRIPTION\u003cbr\u003eCHECKS AND ADJUSTMENTS\u003cbr\u003eGENERAL\u003cbr\u003eCHECKS\u003cbr\u003eDIPSWITCHES\u003cbr\u003eLED INDICATORS\u003cbr\u003eCHECKING THE STEERING SYSTEM\u003cbr\u003eFOR CORRECT OPERATION\u003cbr\u003eCHECKING SLOW TRAVEL SPEED\u003cbr\u003eCHECKING HIGH LIFT TRACTION SHUTOFF\u003cbr\u003eADJUSTMENTS\u003cbr\u003eGENERAL\u003cbr\u003eTACH GENERATOR STEERING SYSTEM\u003cbr\u003eTACH GENERATOR ADJUSTMENT\u003cbr\u003eSENSITIVITY ADJUSTMENT\u003cbr\u003eFEEDBACK POTENTIOMETER ADJUSTMENT\u003cbr\u003eSMART STEERING SYSTEM\u003cbr\u003eCOMMAND POTENTIOMETER ADJUSTMENT\u003cbr\u003eFEEDBACK POTENTIOMETER ADJUSTMENT\u003cbr\u003eSTEERING CHAINADJUSTMENT\u003cbr\u003eREPAIR\u003cbr\u003eTACH GENERATOR STEERING SYSTEM\u003cbr\u003eTACH GENERATOR REPLACEMENT\u003cbr\u003eSMART STEER STEERING SYSTEM\u003cbr\u003eCOMMAND POTENTIOMETER REPLACEMENT\u003cbr\u003eFEEDBACK POTENTIOMETER REPLACEMENT\u003cbr\u003eELECTRONIC CONTROL MODULE REPLACEMENT\u003cbr\u003eSTEER MOTORASSEMBLY AND STEERING CHAIN\u003cbr\u003eREPLACEMENT\u003cbr\u003eTYPICAL OPERATING VOLTAGES\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e7 STEERING SYSTEM – WIRE GUIDANCE II\u003cbr\u003eINTRODUCTION\u003cbr\u003eGENERAL\u003cbr\u003eDESCRIPTION\u003cbr\u003eOPERATION MODES\u003cbr\u003eWIRE GUIDANCE\u003cbr\u003eMANUAL STEERING\u003cbr\u003eHOW TO OPERATE THE WIRE GUIDANCE SYSTEM\u003cbr\u003eCHECKS AND ADJUSTMENTS\u003cbr\u003eGENERAL\u003cbr\u003eCHECKS\u003cbr\u003eGENERAL\u003cbr\u003eCHECKING FOR SHORT-CIRCUITS TO THE FRAME\u003cbr\u003eCHECKS TO THE LIFT TRUCK\u003cbr\u003eAUTOMATIC CHECKS\u003cbr\u003eMANUAL CHECKS\u003cbr\u003eCHECK 01 – OPERATOR CONTROLS\u003cbr\u003eCHECK 02 – STEERING INPUT VOLTAGE\u003cbr\u003eCHECK 03 – MDU POTENTIOMETER COARSEAMPLIFIER .\u003cbr\u003eCHECK 04 – MDU CENTERING\u003cbr\u003eCHECK 05 – DIRECTION INPUTS\u003cbr\u003eCHECKS 06 THROUGH 09 – SENSOR LEVELS\u003cbr\u003eCHECK 10 – STEERED END SENSOR BALANCE\u003cbr\u003eCHECK 11 – LOAD END SENSOR BALANCE\u003cbr\u003eCHECK 13 – MEDIUM TRAVEL SPEED\u003cbr\u003eCHECK 14 – SLOW TRAVEL SPEED\u003cbr\u003eCHECKING THE OPERATION OF THE SHUTOFF CIRCUIT.\u003cbr\u003eCHECKING THE STEERING AT MAST HEIGHTS\u003cbr\u003eCHECKING THE ECM POWER TRANSISTORS\u003cbr\u003eCHECKING THE STEERING CONTACTOR\u003cbr\u003eADJUSTMENTS\u003cbr\u003eGENERAL\u003cbr\u003eADJUSTING RT1 TO THE OPERATIONAL MIDPOINT\u003cbr\u003eADJUSTING THE STEERING CHAIN CLEARANCE\u003cbr\u003eCENTERING THE STEER TIRE\u003cbr\u003eCENTERING THE MDU POTENTIOMETER\u003cbr\u003eTRAM ADJUSTMENTS\u003cbr\u003eTRAM STEER ADJUSTMENT VERIFICATION\u003cbr\u003eTRAM STEER ADJUSTMENT\u003cbr\u003eADJUSTING RT2 FOR STRAIGHT TRAVEL\u003cbr\u003eADJUSTING THE TRAVEL SPEEDS\u003cbr\u003eMEDIUM SPEED\u003cbr\u003eSLOW SPEED\u003cbr\u003eADJUSTING SENSORS TO LIFT TRUCK CENTERLINE\u003cbr\u003eREPAIR\u003cbr\u003eGENERAL\u003cbr\u003eSTEERING GEARMOTOR\u003cbr\u003eREPLACING THE GEARMOTOR ASSEMBLY\u003cbr\u003eAND STEERING CHAIN\u003cbr\u003eSTEER WHEEL ASSEMBLY\u003cbr\u003eREMOVAL AND DISASSEMBLY\u003cbr\u003eASSEMBLY AND INSTALLATION\u003cbr\u003eREPLACE GUIDANCE SWITCH, INDICATOR, AND ALARM\u003cbr\u003eREPLACE THE MDUPOTENTIOMETER\u003cbr\u003eREPLACE THE ECM\u003cbr\u003eREPLACE THE COMPLETE MODULE\u003cbr\u003eREPLACE THE LOGIC BOARD SET\u003cbr\u003eREPLACE THE ECM POWER TRANSISTORS\u003cbr\u003eREPLACE THE STEERING CONTACTOR\u003cbr\u003eREPLACE THE SENSORS\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e8 HYDRAULIC SYSTEM\u003cbr\u003eINTRODUCTION\u003cbr\u003eDESCRIPTION\u003cbr\u003eLIFT PUMP AND MOTOR\u003cbr\u003eMAST LIFTAND LOWER\u003cbr\u003eMANUAL LOWERING\u003cbr\u003eACCUMULATOR\u003cbr\u003eFLOW REGULATOR\u003cbr\u003eFILTER\u003cbr\u003eTANK\u003cbr\u003eMAIN LIFT CYLINDERS\u003cbr\u003eVELOCITY FUSES\u003cbr\u003eSPECIFICATIONS\u003cbr\u003eREPAIRS\u003cbr\u003eLIFT PUMP AND MOTOR\u003cbr\u003eREMOVAL\u003cbr\u003eSEAL REPLACEMENT\u003cbr\u003eINSTALLATION\u003cbr\u003eHYDRAULIC TANK\u003cbr\u003eREMOVAL\u003cbr\u003eDISASSEMBLY\u003cbr\u003eINSTALLATION\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e9 MAST\u003cbr\u003eINTRODUCTION\u003cbr\u003eDESCRIPTION\u003cbr\u003eTRIPLEX MAST\u003cbr\u003eOPERATION-TRIPLEX MAST\u003cbr\u003eSIMPLEX MAST\u003cbr\u003eOPERATION-SIMPLEX MAST\u003cbr\u003eOPERATOR`S COMPARTMENT\u003cbr\u003eSAFETY PROCEDURES WHEN WORKING NEAR THE MAST\u003cbr\u003eCHECKS\u003cbr\u003eCHECK MAST OPERATION\u003cbr\u003eCHECK FOR LEAKS IN HYDRAULIC SYSTEM\u003cbr\u003eREMOVEAIR FROM HYDRAULIC SYSTEM\u003cbr\u003eCHECK LIFT CHAINS\u003cbr\u003eCLEANING AND INSPECTION\u003cbr\u003eADJUSTMENTS\u003cbr\u003eLOAD ROLLERS\u003cbr\u003eADJUST WEAR PLUGS\u003cbr\u003eLUBRICATE CHAINS\u003cbr\u003eADJUST CHAINS\u003cbr\u003eADJUST PLATFORM LIFT CHAINS\u003cbr\u003eADJUST MAIN LIFT CHAINS\u003cbr\u003eADJUST WEAR STRIPS\u003cbr\u003eMAINTENANCE\u003cbr\u003eOPERATOR`S COMPARTMENT\u003cbr\u003eREMOVAL\u003cbr\u003eINSTALLATION\u003cbr\u003eFORKS\u003cbr\u003eREMOVAL\u003cbr\u003eINSTALLATION\u003cbr\u003ePALLET CLAMP\u003cbr\u003eTRIPLEX MASTASSEMBLY\u003cbr\u003eREMOVAL\u003cbr\u003eCLEANING AND INSPECTION\u003cbr\u003eINSTALLATION\u003cbr\u003eINNER AND SECONDARY MASTASSEMBLIES\u003cbr\u003eREMOVAL AND INSTALLATION\u003cbr\u003eREPLACE HOSES\u003cbr\u003eMAIN CYLINDERS\u003cbr\u003eREMOVAL\u003cbr\u003eINSTALLATION\u003cbr\u003eDISASSEMBLY OFA LIFT CYLINDER\u003cbr\u003eASSEMBLY OFA LIFT CYLINDER\u003cbr\u003eLOAD ROLLERS AND WEAR PLUGS\u003cbr\u003eREMOVAL AND INSTALLATION\u003cbr\u003eTROUBLESHOOTING-MAST\u003cbr\u003e10 BATTERY AND CHARGING SYSTEM\u003cbr\u003eGENERAL\u003cbr\u003eSAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES .\u003cbr\u003eBATTERY TROUBLESHOOTING\u003cbr\u003eLEAD-ACID BATTERIES\u003cbr\u003eSPECIFIC GRAVITY\u003cbr\u003eCHEMICAL REACTION\u003cbr\u003eHOW TO SELECT THE BATTERY\u003cbr\u003eVOLTAGE OFA BATTERY\u003cbr\u003eBATTERY RATINGS\u003cbr\u003eKILOWATT HOURS\u003cbr\u003eTHE BATTERYAS A COUNTERWEIGHT\u003cbr\u003eTHE NEW BATTERY\u003cbr\u003eBATTERY MAINTENANCE\u003cbr\u003eMAINTENANCE RECORDS\u003cbr\u003eCLEANING THE BATTERY\u003cbr\u003eADDING WATER\u003cbr\u003eSPECIFIC GRAVITY\u003cbr\u003eTEMPERATURE\u003cbr\u003eCHARGING THE BATTERY\u003cbr\u003eTYPES OF BATTERY CHARGES\u003cbr\u003eDAILY CHARGE\u003cbr\u003eEQUALIZING CHARGE\u003cbr\u003eMETHODS OF CHARGING\u003cbr\u003eGRADUAL CHARGE\u003cbr\u003eMODIFIED CONSTANT VOLTAGE\u003cbr\u003eTWO-RATE CHARGE\u003cbr\u003eTROUBLESHOOTING THE CHARGER\u003cbr\u003eHOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED ..\u003cbr\u003eBATTERY CHARGING AREA\u003cbr\u003eEQUIPMENT NEEDED\u003cbr\u003ePRECAUTIONS FOR BATTERIES IN STORAGE\u003cbr\u003e11 USER SUPPORT INFORMATION\u003cbr\u003eSERVICE PARTS ORDERING INSTRUCTIONS\u003cbr\u003eTECHNICAL PUBLICATIONS\u003cbr\u003ePARTS MANUAL\u003cbr\u003eOPERATING MANUAL\u003cbr\u003eOPERATOR TRAINING\u003cbr\u003eSERVICE TRAINING COURSES\u003cbr\u003eSERVICE TRAINING MATERIALS\u003cbr\u003e12 ALPHABETICAL INDEX","brand":"Uploader","offers":[{"title":"Default Title","offer_id":53602415411531,"sku":null,"price":45.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/Yale-OS030EB-Order-Picker-B801-Service-Repair-Manual_1-600x776.png?v=1760450014","url":"https:\/\/manualbull.com\/products\/yale-os030eb-order-picker-b801-service-repair-manual-workshop-guide","provider":"ManualBull","version":"1.0","type":"link"}