{"product_id":"sumitomo-sh160-5-hydraulic-excavator-repair-service-manual","title":"Sumitomo SH160-5 Hydraulic Excavator Repair Service Manual","description":"Format : PDF\u003cbr\u003eSUPPLIED AS DOWNLOADABLE LINK\u003cbr\u003e\u003cbr\u003eSumitomo\u003cbr\u003eExcavator SH160-5\u003cbr\u003eFormat: PDF\u003cbr\u003eManual Identification: WLST1605-00T, WLST1305TS-01W, WLSM1605-00W, WDL1605-1T, WCL1605-0T\u003cbr\u003eEnglish\u003cbr\u003eJan. 2015\u003cbr\u003eSumitomo SH160-5 Hydraulic Excavator Repair Service Manual – 1816 Pages\u003cbr\u003eOperators Manual – 228 Pages\u003cbr\u003eParts Catalog –  788 Pages\u003cbr\u003e\u003cbr\u003eDescription\u003cbr\u003eSumitomo SH160-5 Hydraulic Excavator Repair Service Manual\u003cbr\u003eSumitomo\u003cbr\u003eExcavator SH160-5\u003cbr\u003eFormat: PDF\u003cbr\u003eManual Identification: WLST1605-00T, WLST1305TS-01W, WLSM1605-00W, WDL1605-1T, WCL1605-0T\u003cbr\u003eEnglish\u003cbr\u003eJan. 2015\u003cbr\u003eSumitomo SH160-5 Hydraulic Excavator Repair Service Manual – 1816 Pages\u003cbr\u003eOperators Manual – 228 Pages\u003cbr\u003eParts Catalog –  788 Pages\u003cbr\u003eSumitomo SH160-5 Manual TABLE OF CONTENTS\u003cbr\u003eSafety ……………………………………………………………………………………………………………..1\u003cbr\u003eIntroduction……………………………………………………………………………………………………..1\u003cbr\u003eUsing Technical Information\u003cbr\u003eSymbols……………………………………………………………………………………………………….1\u003cbr\u003ePrecautions for Use\u003cbr\u003eGeneral Preparation for Disassembly ……………………………………………………………..12\u003cbr\u003eGeneral Cautions for Assembly ……………………………………………………………………..14\u003cbr\u003eGeneral Cautions When Performing Inspections………………………………………………18\u003cbr\u003eTightening Torque\u003cbr\u003eTightening Bolts and Nuts ………………………………………………………………………………1\u003cbr\u003eRetightening Torque Table………………………………………………………………………………1\u003cbr\u003eNumerical Conversion Table\u003cbr\u003eEngine Section\u003cbr\u003eProcedures for Replacing Consumable Parts\u003cbr\u003eEngine Oil Replacement…………………………………………………………………………………1\u003cbr\u003eEngine Oil Filter Element Replacement…………………………………………………………….4\u003cbr\u003eFuel Filter Replacement …………………………………………………………………………………5\u003cbr\u003eCharge Fuel Pump Filter Replacement …………………………………………………………..11\u003cbr\u003eAir Conditioner Belt Replacement ………………………………………………………………….13\u003cbr\u003eFan Belt Replacement ………………………………………………………………………………….16\u003cbr\u003eAssembly and Disassembly\u003cbr\u003eRemoval and Installation of Engine Hood………………………………………………………….1\u003cbr\u003eRemoval and Installation of Engine Assembly……………………………………………………3\u003cbr\u003eRemoval and Installation of Starter Motor ……………………………………………………….14\u003cbr\u003eRemoval and Installation of Alternator…………………………………………………………….16\u003cbr\u003eRemoval and Installation of Supply Pump ……………………………………………………….18\u003cbr\u003eRemoval and Installation of Common Rail……………………………………………………….28\u003cbr\u003eRemoval and Installation of Injector………………………………………………………………..31\u003cbr\u003eRemoval and Installation of Muffler ………………………………………………………………..41\u003cbr\u003eRemoval and Installation of Turbo Charger ……………………………………………………..43\u003cbr\u003eRemoval and Installation of EGR Cooler and EGR Valve…………………………………..47\u003cbr\u003eRemoval and Installation of Engine Sensors ……………………………………………………49\u003cbr\u003eRemoval and Installation of Fuel Cooler………………………………………………………….50\u003cbr\u003eRemoval and Installation of Engine Inter Cooler ………………………………………………51\u003cbr\u003eSwing Unit\u003cbr\u003eRemoval and Installation of Swing Unit …………………………………………………………….1\u003cbr\u003eAssembly and Disassembly of Swing Unit…………………………………………………………6\u003cbr\u003eAssembly and Disassembly of Swing Motor…………………………………………………….11\u003cbr\u003eAssembly and Disassembly of Swing Reduction Gear………………………………………35\u003cbr\u003eCenter Joint\u003cbr\u003eRemoval and Installation of Center Joint …………………………………………………………..1\u003cbr\u003eCenter Joint Assembly and Disassembly ………………………………………………………….6\u003cbr\u003eDisassembling and Assembling Instructions ……………………………………………………..7\u003cbr\u003eCounterweight\u003cbr\u003eRemoval and Installation of Counterweight ……………………………………………………….1\u003cbr\u003eHydraulic Pump\u003cbr\u003eRemoval and Installation of Hydraulic Pump ……………………………………………………..1\u003cbr\u003eProcedures for Assembly and Disassembly of Pump Main Unit Section………………..7\u003cbr\u003ePump Main Unit Section Maintenance Standards …………………………………………….17\u003cbr\u003eExplanation of Regulator Operation………………………………………………………………..23\u003cbr\u003eProcedures for Assembly and Disassembly of Regulator…………………………………..29\u003cbr\u003eProcedures for Assembly and Disassembly of PTO Unit……………………………………40\u003cbr\u003ePTO Unit Maintenance Standards ………………………………………………………………….46\u003cbr\u003eRemote Control Valve\u003cbr\u003eRemoval and Installation of Operation Remote Control Valve………………………………1\u003cbr\u003eProcedures for Assembly and Disassembly of Operation Remote Control Valve…..10\u003cbr\u003eRemoval and Installation of Travel Remote Control Valve ………………………………….23\u003cbr\u003eProcedures for Assembly and Disassembly of Travel Remote Control Valve ………..26\u003cbr\u003eControl Valve\u003cbr\u003eRemoval and Installation of Control Valve …………………………………………………………1\u003cbr\u003eAssembly and Disassembly Precautions…………………………………………………………..9\u003cbr\u003eInspection and Handling ……………………………………………………………………………….10\u003cbr\u003eReplacing the Main Plunger ………………………………………………………………………….12\u003cbr\u003eAccessories ………………………………………………………………………………………………..13\u003cbr\u003eExternal shape diagram………………………………………………………………………………..14\u003cbr\u003eCross-section Structure Diagram……………………………………………………………………15\u003cbr\u003eAssembly and Disassembly…………………………………………………………………………..27\u003cbr\u003eOther Valves\u003cbr\u003eRemoval and Installation of Solenoid Valve……………………………………………………….1\u003cbr\u003eRemoval and Installation of Cushion Valve………………………………………………………..5\u003cbr\u003eAssembly and Disassembly of Cushion Valve……………………………………………………9\u003cbr\u003eRadiator and Oil Cooler\u003cbr\u003eRemoval and Installation of Radiator………………………………………………………………..1\u003cbr\u003eRemoval and Installation of Oil Cooler ……………………………………………………………..9\u003cbr\u003eTank\u003cbr\u003eRemoval and Installation of Hydraulic Oil Tank…………………………………………………..1\u003cbr\u003eRemoval and Installation of Fuel Tank………………………………………………………………7\u003cbr\u003eAttachments\u003cbr\u003eRemoval and Installation of Bucket…………………………………………………………………..1\u003cbr\u003eRemoval and Installation of Bucket Link……………………………………………………………3\u003cbr\u003eRemoval and Installation of Bucket Cylinder ……………………………………………………..6\u003cbr\u003eRemoval and Installation of Arm Cylinder………………………………………………………..10\u003cbr\u003eRemoval and Installation of Arm…………………………………………………………………….15\u003cbr\u003eRemoval and Installation of Boom Cylinder……………………………………………………..17\u003cbr\u003eRemoval and Installation of Boom ………………………………………………………………….22\u003cbr\u003eRemoval and Installation of Arm HBCV…………………………………………………………..27\u003cbr\u003eRemoval and Installation of Boom HBCV………………………………………………………..29\u003cbr\u003eOperation and Assembly\/Disassembly of Hydraulic Cylinder ……………………………..32\u003cbr\u003eStructural Diagram……………………………………………………………………………………….61\u003cbr\u003eLights\u003cbr\u003eRemoval and Installation of Boom Light ……………………………………………………………1\u003cbr\u003eRemoval and Installation of Tool Box Light ………………………………………………………..2\u003cbr\u003eCab Inner and Outer Parts\u003cbr\u003eRemoval and Installation of Cab Assembly ……………………………………………………….1\u003cbr\u003eRemoval and Installation of Operator's Seat ……………………………………………………..8\u003cbr\u003eRemoval and Installation of Wiper ………………………………………………………………….10\u003cbr\u003eRemoval and Installation of Wiper Controller …………………………………………………..11\u003cbr\u003eRemoval and Installation of Wiper Motor…………………………………………………………14\u003cbr\u003eRemoval and Installation of Monitor ……………………………………………………………….17\u003cbr\u003eRemoval and Installation of Cab Front Glass …………………………………………………..18\u003cbr\u003eWindow Lock Adjustment Procedures …………………………………………………………….20\u003cbr\u003eTightening torque…………………………………………………………………………………………21\u003cbr\u003eHydraulic Equipment-related Parts\u003cbr\u003eRemoval and Installation of Accumulator ………………………………………………………….1\u003cbr\u003eRemoval and Installation of Suction Filter …………………………………………………………2\u003cbr\u003eRemoval and Installation of Return Filter…………………………………………………………..4\u003cbr\u003eRemoval and Installation of Pilot Filter ……………………………………………………………..6\u003cbr\u003eOther\u003cbr\u003eRemoval and Installation of Side Door ……………………………………………………………..1\u003cbr\u003eDraining Oil from Hydraulic Oil Tank…………………………………………………………………2\u003cbr\u003eTroubleshooting Manual explains troubleshooting of the engine electronic control fuel injection system (common rail type) and main unit of the hydraulic excavator equipped with 4JJ1 type engine.\u003cbr\u003eThe Sumitomo Manual Preface\u003cbr\u003eThe purpose of this Sumitomo Excavator manual is to assist dealers and repair serviceman in efficient repair and maintenance of their machinery. Carrying out the procedures as detailed, together with the use of any special tools needed.\u003cbr\u003eUsing the Sumitomo SH160-5 Manual\u003cbr\u003eTo make information easier to find, there is an index at the beginning of each section listing the various parts in that section. At the beginning of each part there is a table of contents which should also be used as a guide to locate information.\u003cbr\u003eTo assist with locating information, each section of the manual is preceded by a contents page listing the repair operations, Each instruction within an operating has a sequence number. To complete the operation in the minimum time is possible follow the manual guideline and repair instructions.\u003cbr\u003eWhen parts have to be replaced in either the SH160-5 Hydraulic Excavator , it is essential that only genuine Sumitomo parts should be used. Special attention should be paid to the following points concerning repairs and the fitting of replacement parts and accessories.\u003cbr\u003eIndexing\u003cbr\u003eFor convenience the manual is divided into section and parts, each page bearing a section and part number. The sections are subdivided into numbered operation. This simplifies cross referencing and enable the subject to be found easily.","brand":"Uploader","offers":[{"title":"Default Title","offer_id":53602228928843,"sku":null,"price":70.5,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/1-10_d4869b58-457f-4423-8345-78d8e974cf6f.png?v=1760448740","url":"https:\/\/manualbull.com\/products\/sumitomo-sh160-5-hydraulic-excavator-repair-service-manual","provider":"ManualBull","version":"1.0","type":"link"}