{"product_id":"sumitomo-sh135x-3b-hydraulic-excavator-repair-service-manual","title":"Sumitomo SH135X-3B Hydraulic Excavator Repair Service Manual","description":"Format : PDF\u003cbr\u003eSUPPLIED AS DOWNLOADABLE LINK\u003cbr\u003e\u003cbr\u003eSumitomo\u003cbr\u003eExcavator SH135X-3B\u003cbr\u003eFormat: PDF\u003cbr\u003eManual Identification: WLST1353B-00W, WLST1305TS-01W, WLSM1353B-00W, WDL1254-0T, WCL1254-0T\u003cbr\u003eEnglish\u003cbr\u003eJan. 2015\u003cbr\u003eSumitomo SH135X-3B Hydraulic Excavator Repair Service Manual – 1266 Pages\u003cbr\u003eOperators Manual – 198 Pages\u003cbr\u003eParts Catalog –  678 Pages\u003cbr\u003e\u003cbr\u003eDescription\u003cbr\u003eSumitomo SH135X-3B Hydraulic Excavator Repair Service Manual\u003cbr\u003eSumitomo\u003cbr\u003eExcavator SH135X-3B\u003cbr\u003eFormat: PDF\u003cbr\u003eManual Identification: WLST1353B-00W, WLST1305TS-01W, WLSM1353B-00W, WDL1254-0T, WCL1254-0T\u003cbr\u003eEnglish\u003cbr\u003eJan. 2015\u003cbr\u003eSumitomo SH135X-3B Hydraulic Excavator Repair Service Manual – 1266 Pages\u003cbr\u003eOperators Manual – 198 Pages\u003cbr\u003eParts Catalog –  678 Pages\u003cbr\u003eSumitomo SH135X-3B Manual TABLE OF CONTENTS\u003cbr\u003eThe full table of content can be shared upon request.\u003cbr\u003eDisassembling and Maintenance Instructions for Major Parts\u003cbr\u003eAttachment (mono boom)\u003cbr\u003eRemoval and Installation of Bucket Cylinder ……………………………………………………..1\u003cbr\u003e1. Removal Procedure………………………………………………………………………………1\u003cbr\u003e2. Installation Procedure……………………………………………………………………………3\u003cbr\u003eRemoval and Installation of Arm Cylinder………………………………………………………….5\u003cbr\u003e1. Removal Procedure………………………………………………………………………………5\u003cbr\u003e2. Installation Procedure……………………………………………………………………………7\u003cbr\u003eRemoval and Installation of Boom Cylinder……………………………………………………….9\u003cbr\u003e1. Removal Procedure………………………………………………………………………………9\u003cbr\u003e2. Installation Procedure………………………………………………………………………….11\u003cbr\u003eAttachment (offset boom)\u003cbr\u003eRemoval Procedure ……………………………………………………………………………………..14\u003cbr\u003e1. Boom Cylinder……………………………………………………………………………………14\u003cbr\u003e2. Offset Cylinder……………………………………………………………………………………14\u003cbr\u003e3. Arm Cylinder………………………………………………………………………………………15\u003cbr\u003eInstallation of Cylinder ………………………………………………………………………………….16\u003cbr\u003eTake-up Roller\u003cbr\u003eAssembly and Disassembly Procedures …………………………………………………………17\u003cbr\u003e1. Configuration Diagram…………………………………………………………………………17\u003cbr\u003e2. Tools …………………………………………………………………………………………………17\u003cbr\u003e3. Jig Dimension Diagram ……………………………………………………………………….17\u003cbr\u003e4. Disassembly Procedures……………………………………………………………………..18\u003cbr\u003e5. Assembly Procedures………………………………………………………………………….22\u003cbr\u003eAssembly Diagram……………………………………………………………………………………….26\u003cbr\u003eUpper Roller\u003cbr\u003eAssembly and Disassembly Procedures …………………………………………………………27\u003cbr\u003e1. Configuration Diagram…………………………………………………………………………27\u003cbr\u003e2. Tools …………………………………………………………………………………………………27\u003cbr\u003e3. Jig Dimension Diagram ……………………………………………………………………….27\u003cbr\u003e4. Disassembly Procedures……………………………………………………………………..28\u003cbr\u003e5. Assembly Procedures………………………………………………………………………….31\u003cbr\u003eAssembly Diagram……………………………………………………………………………………….35\u003cbr\u003eMaintenance Procedures\u003cbr\u003eLower Unit Path Block Diagram……………………………………………………………………….1\u003cbr\u003eMain Parts Tightening Torque………………………………………………………………………….2\u003cbr\u003eBolt and Nut Tightening ……………………………………………………………………………..2\u003cbr\u003eInspection and Maintenance……………………………………………………………………………3\u003cbr\u003eRetightening Torque Table ………………………………………………………………………….3\u003cbr\u003eLower Unit\u003cbr\u003eTrack Shoe……………………………………………………………………………………………………7\u003cbr\u003e1. Removal Procedure………………………………………………………………………………8\u003cbr\u003e2. Installation Procedure……………………………………………………………………………9\u003cbr\u003e3. Track Link Replacement Procedure……………………………………………………….10\u003cbr\u003eTravel Unit …………………………………………………………………………………………………..11\u003cbr\u003e1. Cautions for Assembly…………………………………………………………………………11\u003cbr\u003e2. Removal Procedure…………………………………………………………………………….12\u003cbr\u003e3. Installation procedure ………………………………………………………………………….13\u003cbr\u003eRecoil Spring ………………………………………………………………………………………………14\u003cbr\u003e1. Removal Procedure…………………………………………………………………………….15\u003cbr\u003e2. Installation Procedure………………………………………………………………………….16\u003cbr\u003eUpper Roller ……………………………………………………………………………………………….17\u003cbr\u003e1. Removal Procedure…………………………………………………………………………….18\u003cbr\u003e2. Installation Procedure………………………………………………………………………….19\u003cbr\u003eLower Roller………………………………………………………………………………………………..20\u003cbr\u003e1. Removal Procedure…………………………………………………………………………….21\u003cbr\u003e2. Installation Procedure………………………………………………………………………….22\u003cbr\u003eCenter Joint ………………………………………………………………………………………………..23\u003cbr\u003e1. Removal Procedure…………………………………………………………………………….24\u003cbr\u003e2. Installation Procedure………………………………………………………………………….25\u003cbr\u003eUpper Unit\u003cbr\u003eSwing Unit ………………………………………………………………………………………………….26\u003cbr\u003eEngine ……………………………………………………………………………………………………….30\u003cbr\u003eHydraulic Pump …………………………………………………………………………………………..33\u003cbr\u003eControl Valve ………………………………………………………………………………………………35\u003cbr\u003eRemote Control Valve…………………………………………………………………………………..36\u003cbr\u003eOperator Cab………………………………………………………………………………………………39\u003cbr\u003eTroubleshooting\u003cbr\u003eReading Flow Charts …………………………………………………………………………………………………………………………. 1\u003cbr\u003eDiagnostic Trouble Code Number and Problem ……………………………………………………………………………………. 1\u003cbr\u003eAbbreviation Table ……………………………………………………………………………………………………………………………. 2\u003cbr\u003eAbout Wiring Colors ………………………………………………………………………………………………………………………….. 3\u003cbr\u003eReading Block Diagrams……………………………………………………………………………………………………………………. 4\u003cbr\u003eReading Trouble Diagnosis………………………………………………………………………………………………………………… 6\u003cbr\u003eCautions for Maintenance ………………………………………………………………………………………………………………… 12\u003cbr\u003eElectrical System…………………………………………………………………………………………………………………………….. 12\u003cbr\u003eFuel Injection System………………………………………………………………………………………………………………………. 12\u003cbr\u003eHow to Proceed with Trouble Diagnosis …………………………………………………………………………………………… 13\u003cbr\u003eTrouble Diagnosis Procedure……………………………………………………………………………………………………………. 13\u003cbr\u003eInquiry …………………………………………………………………………………………………………………………………………… 14\u003cbr\u003ePreliminary Inspection……………………………………………………………………………………………………………………… 16\u003cbr\u003eTrouble Diagnosis …………………………………………………………………………………………………………………………… 16\u003cbr\u003eDiagnostic Trouble Code Reading Procedure……………………………………………………………………………………… 18\u003cbr\u003eConfirmation after Repair …………………………………………………………………………………………………………………. 19\u003cbr\u003eFinal Confirmation Items List…………………………………………………………………………………………………………….. 19\u003cbr\u003eDiagnostic Trouble Code Deletion Method …………………………………………………………………………………………. 19\u003cbr\u003eInjector Inspection Methods Using A Thermogun ………………………………………………………………………………… 20\u003cbr\u003eSorting Methods Using Noncontact Infrared Thermometer……………………………………………………………………. 27\u003cbr\u003eSorting methods……………………………………………………………………………………………………………………………… 27\u003cbr\u003eBreaker Box Inspection Procedure ……………………………………………………………………………………………………. 28\u003cbr\u003eEngine Control System…………………………………………………………………………………………………………………….. 31\u003cbr\u003eEngine Control (common rail) System Functions and Operation Explanation ………………………………………….. 31\u003cbr\u003eEngine Control Module (ECM) ………………………………………………………………………………………………………….. 39\u003cbr\u003eEngine Component Parts Layout Diagram………………………………………………………………………………………….. 41\u003cbr\u003eEngine Control Module (ECM) Wiring Diagram …………………………………………………………………………………… 59\u003cbr\u003eEngine Control Module (ECM) Pin Layout ………………………………………………………………………………………….. 60\u003cbr\u003eEngine Harness Routing Diagram……………………………………………………………………………………………………… 74\u003cbr\u003eConnector List ………………………………………………………………………………………………………………………………… 78\u003cbr\u003eFunction Inspection List…………………………………………………………………………………………………………………… 80\u003cbr\u003eFunction Inspection List …………………………………………………………………………………………………………………… 80\u003cbr\u003eTrouble Diagnosis by Service Support……………………………………………………………………………………………….. 81\u003cbr\u003eChecking the Start Circuit System …………………………………………………………………………………………………….. 82\u003cbr\u003eChecking the Start System……………………………………………………………………………………………………………….. 86\u003cbr\u003eChecking the Fuel System……………………………………………………………………………………………………………….. 88\u003cbr\u003eChecking the Suction Air System………………………………………………………………………………………………………. 92\u003cbr\u003eChecking the Exhaust System ………………………………………………………………………………………………………….. 92\u003cbr\u003eChecking the EGR Control System……………………………………………………………………………………………………. 93\u003cbr\u003eEngine-side Trouble…………………………………………………………………………………………………………………………. 95\u003cbr\u003eEngine-side DTC List ………………………………………………………………………………………………………………………. 95\u003cbr\u003eTrouble Recovery………………………………………………………………………………………………………………………….. 103\u003cbr\u003eScreen Display Details …………………………………………………………………………………………………………………… 104\u003cbr\u003eAbnormality Display ………………………………………………………………………………………………………………………. 106\u003cbr\u003eDTC: 0087 Abnormally Low Common Rail Pressure (supply pump not sending pressure)………………………. 107\u003cbr\u003eDTC: 0088 Abnormally High Common Rail Pressure (1st stage or 2nd stage) ………………………………………. 113\u003cbr\u003eDTC: 0089 Common Rail Pressure Abnormality (supply pump sending too much pressure) …………………… 117\u003cbr\u003eDTC: 0090 SCV (suction control valve) Drive System Disconnection, +B Short, or GND Short………………… 121\u003cbr\u003eDTC: 0107 Atmospheric Pressure Sensor Circuit Abnormality (abnormally low voltage)…………………………. 126\u003cbr\u003eDTC: 0108 Atmospheric Pressure Sensor Circuit Abnormality (abnormally high voltage) ……………………….. 132\u003cbr\u003eThe Sumitomo Manual Preface\u003cbr\u003eThe purpose of this Sumitomo Excavator manual is to assist dealers and repair serviceman in efficient repair and maintenance of their machinery. Carrying out the procedures as detailed, together with the use of any special tools needed.\u003cbr\u003eUsing the Sumitomo SH135X-3B Manual\u003cbr\u003eTo make information easier to find, there is an index at the beginning of each section listing the various parts in that section. At the beginning of each part there is a table of contents which should also be used as a guide to locate information.\u003cbr\u003eTo assist with locating information, each section of the manual is preceded by a contents page listing the repair operations, Each instruction within an operating has a sequence number. To complete the operation in the minimum time is possible follow the manual guideline and repair instructions.\u003cbr\u003eWhen parts have to be replaced in either the SH135X-3B Hydraulic Excavator , it is essential that only genuine Sumitomo parts should be used. Special attention should be paid to the following points concerning repairs and the fitting of replacement parts and accessories.\u003cbr\u003eIndexing\u003cbr\u003eFor convenience the manual is divided into section and parts, each page bearing a section and part number. The sections are subdivided into numbered operation. This simplifies cross referencing and enable the subject to be found easily.","brand":"Uploader","offers":[{"title":"Default Title","offer_id":53602225684811,"sku":null,"price":73.5,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/1-7_04adc0ad-cb8e-411d-ae37-b0cc5b996ab4.png?v=1760448733","url":"https:\/\/manualbull.com\/products\/sumitomo-sh135x-3b-hydraulic-excavator-repair-service-manual","provider":"ManualBull","version":"1.0","type":"link"}