{"product_id":"sisudiesel320420620634engineworkshopmanual","title":"SisuDiesel 320 420 620 634 Engine Workshop Manual 9806-4550","description":"\u003cp\u003eSisuDiesel 320 420 620 634 Engine Workshop Manual 9806-4550\u003cbr\u003e\n===========================================================\u003c\/p\u003e\n\n\u003cp\u003eTECHNICAL SPECIFICATIONS:\u003cbr\u003e\n----------------------------------------\u003cbr\u003e\nSize: 6.84 MB\u003cbr\u003e\nPages: 116\u003cbr\u003e\nFormat: PDF\u003cbr\u003e\nLanguage: English\u003cbr\u003e\nBrand: SisuDiesel\u003c\/p\u003e\n\n\u003cp\u003eCONTENTS (Table of Contents):\u003cbr\u003e\n----------------------------------------\u003cbr\u003e\nTO THE USER 0 --- 1 .........................................................................\u003cbr\u003e\nENGINE TYPE DESIGNATIONS 0- - -1 ...........................................................\u003cbr\u003e\nSAFETY INSTRUCTIONS 0 --- 2 ................................................................\u003cbr\u003e\nENGINE SPECIFICATION 0 --- 3 ................................................................\u003cbr\u003e\nLIFTING THE ENGINE 0 --- 3 ...................................................................\u003cbr\u003e\nLOCATION OF THE ENGINE SERIAL NO. 0- - -3 ..................................................\u003cbr\u003e\nSPECIAL TOOLS 0 --- 4 .......................................................................\u003cbr\u003e\nTECHNICAL DATA 0 --- 6 ......................................................................\u003cbr\u003e\nCylinder block 0 --- 6 ...................................................................\u003cbr\u003e\nCylinder liner 0 --- 6 .....................................................................\u003cbr\u003e\nCylinder head 0 --- 6 ....................................................................\u003cbr\u003e\nValves, rocker arms and tappets 0---7 ....................................................\u003cbr\u003e\nCamshaft 0 --- 7 ........................................................................\u003cbr\u003e\nCrankshaft 0 --- 8 .......................................................................\u003cbr\u003e\nFlywheel 0 --- 8 ........................................................................\u003cbr\u003e\nBalancing unit 0 --- 9 ....................................................................\u003cbr\u003e\nTiming gears 0 --- 9 .....................................................................\u003cbr\u003e\nConnecting rod 0 --- 9 ..................................................................\u003cbr\u003e\nPiston, piston rings and pin 0- - -10 ........................................................\u003cbr\u003e\nLubricating system 0 --- 10 ................................................................\u003cbr\u003e\nOil pump (320, 420) 0 --- 10 ...............................................................\u003cbr\u003e\nOil pump (620, 634) 0 --- 11 ...............................................................\u003cbr\u003e\nCoolant pump (320, 420) 0---11 ..........................................................\u003cbr\u003e\nCoolant pump (320, 420 separate ball bearings) 0---11 .......................................\u003cbr\u003e\nCoolant pump (620, 634) 0---12 ..........................................................\u003cbr\u003e\nThermostat 0 --- 12 ......................................................................\u003cbr\u003e\nTurbocharger 0 --- 12 ....................................................................\u003cbr\u003e\nTIGHTENING TORQUES 0 --- 13 ................................................................\u003cbr\u003e\nCONSTRUCTION 0 --- 14 .......................................................................\u003cbr\u003e\nGeneral 0 --- 14 .........................................................................\u003cbr\u003e\nCylinder block 0 --- 14 ...................................................................\u003cbr\u003e\nFlywheel housing 0 --- 14 .................................................................\u003cbr\u003e\nCylinder head 0 --- 15 ....................................................................\u003cbr\u003e\nValve mechanism 0 --- 15 .................................................................\u003cbr\u003e\nCrank mechanism 0 --- 15 ................................................................\u003cbr\u003e\nTiming gears 0 --- 16 .....................................................................\u003cbr\u003e\nLubricating system 0 --- 17 ................................................................\u003cbr\u003e\nCooling system 0 --- 18 ..................................................................\u003cbr\u003e\nInlet and exhaust system 0- - -19 ..........................................................\u003cbr\u003e\nElectronic Engine Management system (EEM) 0- - -20 ........................................\u003cbr\u003e\nWORK INSTRUCTIONS1. CYLINDER BLOCK\u003cbr\u003e\nA. Measuring cylinder liner wear 1- - -1 ....................................................\u003cbr\u003e\nB. Removing cylinder liner 1- - -1 .........................................................\u003cbr\u003e\nC. Checking cylinder block 1---1 .........................................................\u003cbr\u003e\nD. Changing camshaft bushing 1- - -1 .....................................................\u003cbr\u003e\nE. Oversize bushings for camshaft 1---2 ..................................................\u003cbr\u003e\nF . Fitting plug at camshaft rear end 1- - -3 .................................................\u003cbr\u003e\nG. Fitting pipe for oil dipstick 1- - -4 .......................................................\u003cbr\u003e\nH. Fitting cylinder liner 1- - -4 .............................................................\u003cbr\u003e\n2. FLYWHEEL HOUSING\u003cbr\u003e\nA. Fitting flywheel housing 2- - -1 .........................................................\u003cbr\u003e\nB. Changing crankshaft rear oil seal 2- - -1 .................................................\u003cbr\u003e\n3. CYLINDER HEAD\u003cbr\u003e\nA. Removing cylinder head 3- - -1 ........................................................\u003cbr\u003e\nB. Removing valves 3 --- 1 ...............................................................\u003cbr\u003e\nC. Checking cylinder head 3- - -1 .........................................................\u003cbr\u003e\nD. Changing valve guides 3- - -2 ..........................................................\u003cbr\u003e\nE. Machining valve seat 3- - -2 ...........................................................\u003cbr\u003e\nG. Grinding valves 3 --- 3 ................................................................\u003cbr\u003e\nH. Fitting valves 3 --- 3 ..................................................................\u003cbr\u003e\nI. Fitting cylinder head 3- - -4 ............................................................\u003cbr\u003e\n4. VALVE MECHANISM\u003cbr\u003e\nA. Reconditioning valve mechanism 4- - -1 .................................................\u003cbr\u003e\nB. Changing camshaft\/camshaft gear 4- - -2 ................................................\u003cbr\u003e\nC. Adjusting valves 4 --- 3 ...............................................................\u003cbr\u003e\n5. CRANKSHAFT\u003cbr\u003e\nA. Removing crankshaft 5- - -1 ...........................................................\u003cbr\u003e\nB. Checking crankshaft 5- - -1 ............................................................\u003cbr\u003e\nC. Changing crankshaft gears 5- - -1 ......................................................\u003cbr\u003e\nD. Changing crankshaft gear rim (420) 5---2 ...............................................\u003cbr\u003e\nE. Fitting crankshaft 5 --- 2 ...............................................................\u003cbr\u003e\nF . Crankshaft hub piece 5- - -3 ...........................................................\u003cbr\u003e\nG. Changing crankshaft pulley\/vibration damper 5- - -3 .......................................\u003cbr\u003e\nH. Checking element of the rubber damper 5- - -4 ...........................................\u003cbr\u003e\n6. CONNECTING RODS AND PISTONS\u003cbr\u003e\nA. Removing pistons together with connecting rods 6- - -1 ....................................\u003cbr\u003e\nB. Changing connecting rod bearings 6- - -1 ...............................................\u003cbr\u003e\nC. Checking connecting rod 6- - -1 ........................................................\u003cbr\u003e\nD. Changing piston rings 6- - -3 ..........................................................\u003cbr\u003e\nE. Checking pistons 6 --- 3 ..............................................................\u003cbr\u003e\nF . Fitting piston pin 6 --- 4 ...............................................................\u003cbr\u003e\nG. Fitting piston together with connecting rod 6---4 .........................................\u003cbr\u003e\n7. COUNTERBALANCE (420)\u003cbr\u003e\nA. Removing and disassembling counterbalance unit 7- - -1 ..................................\u003cbr\u003e\nB. Reconditioning counterbalance unit 7- - -1 ...............................................\u003cbr\u003e\nC. Fitting counterbalance unit 7- - -1 ......................................................\u003cbr\u003e\n8. FLYWHEEL\u003cbr\u003e\nA. Changing starter ring gear on flywheel 8- - -1 ............................................\u003cbr\u003e\nB. Fitting flywheel 8 --- 1 .................................................................\u003cbr\u003e\n9. TIMING GEAR ASSEMBLY\u003cbr\u003e\nA. Removing timing gear casing 9- - -1 ....................................................\u003cbr\u003e\nB. Reconditioning idler gear 9- - -1 ........................................................\u003cbr\u003e\nC. Fitting timing gear casing 9- - -2 ........................................................\u003cbr\u003e\nD. Idler gear with bevelled ball bearings 9- - -4 ..............................................\u003cbr\u003e\nE. Power take- - -off 9 --- 5 ................................................................\u003cbr\u003e\n10. LUBRICATION SYSTEM\u003cbr\u003e\nB. Removing and dismantling lubricating oil pump 10- - -1 .....................................\u003cbr\u003e\nC. Assembling and fitting lubricating oil pump 10- - -2 .........................................\u003cbr\u003e\nD. Fitting oil sump gasket 10- - -3 ..........................................................\u003cbr\u003e\nE. Lubricating oil cooler 10- - -3 ...........................................................\u003cbr\u003e\nF . Piston cooling nozzles (620, 634) 10---3 .................................................\u003cbr\u003e\nG. Lubrication oil quality requirements 10- - -4 ...............................................\u003cbr\u003e\n11. COOLING SYSTEM\u003cbr\u003e\nA. Thermostat 11 --- 1 ....................................................................\u003cbr\u003e\nB. Reconditioning coolant pump (320, 420) 11---1 ...........................................\u003cbr\u003e\nC. Reconditioning coolant pump (320, 420, 620, 634 separate ball bearings) 11---2 ...............\u003cbr\u003e\nD. Coolant pumps with heavy---duty bearings (620, 634) 11---4 ................................\u003cbr\u003e\nE. Quality requirements of coolant 11- - -4 ..................................................\u003cbr\u003e\n12. INLET- - - AND EXHAUST SYSTEM\u003cbr\u003e\nA. Checking air cleaner 12- - -1 ............................................................\u003cbr\u003e\nB. Checking inlet and exhaust pipes 12- - -1 .................................................\u003cbr\u003e\nC. Checking turbocharger 12---1 .........................................................\u003cbr\u003e\nD. Fitting turbocharger 12---2 ............................................................\u003cbr\u003e\n13. FUEL SYSTEM\u003cbr\u003e\nIN- - -LINE FUEL INJECTION PUMP\u003cbr\u003e\nTechnical data 13 --- 1 ...................................................................\u003cbr\u003e\nA. Bleeding fuel system 13- - -6 ...........................................................\u003cbr\u003e\nB. Bleeding Thermostart system 13---6 ....................................................\u003cbr\u003e\nC. Measuring fuel feed pressure 13- - -7 ....................................................\u003cbr\u003e\nD. Checking overflow valve 13- - -7 ........................................................\u003cbr\u003e\nE. Changing fuel feed pump valves 13- - -7 .................................................\u003cbr\u003e\nF . Checking injection timing 13- - -8 ........................................................\u003cbr\u003e\nG. Adjusting fuel injection timing 13- - -9 ....................................................\u003cbr\u003e\nH. Removing fuel injection pump 13- - -10 ....................................................\u003cbr\u003e\nI. Fitting fuel injection pump 13- - -10 .......................................................\u003cbr\u003e\nJ. Checking and changing pressure valve 13- - -12 ............................................\u003cbr\u003e\nK. Adjusting idling speed 13- - -12 ..........................................................\u003cbr\u003e\nN. Reconditioning injectors 13- - -14 .........................................................\u003cbr\u003e\nO. Fitting injector in engine 13- - -15 .........................................................\u003cbr\u003e\nP . Fitting delivery pipes 13- - -15 ............................................................\u003cbr\u003e\nA. Dismounting and mounting injection pump 13- - -17 ........................................\u003cbr\u003e\nC. Bleeding fuel system 13- - -17 ...........................................................\u003cbr\u003e\nD. Feed pump 13---18 ...................................................................\u003cbr\u003e\nE. Injector 13---18 .......................................................................\u003cbr\u003e\nSTANADYNE DISTRIBUTOR PUMP\u003cbr\u003e\nTechnical data 13---19 ...................................................................\u003cbr\u003e\nA. Removing pump 13---24 ...............................................................\u003cbr\u003e\nB. Fitting injection pump and adjusting injection timing 13- - -24 .................................\u003cbr\u003e\nC. Bleeding fuel system 13- - -25 ...........................................................\u003cbr\u003e\nD. Fuel feed pump 13---25 ................................................................\u003cbr\u003e\nE. Injectors 13---25 ......................................................................\u003cbr\u003e\nF . Adjusting low idling speed 13- - -26 .......................................................\u003cbr\u003e\nG. Bleeding Thermostart system 13- - -26 ....................................................\u003cbr\u003e\nH. Wiring diagram of electrical advance (CCA) 13---26 ........................................\u003cbr\u003e\nI. Checking injection timing (dynamic) 13- - -27 ..............................................\u003cbr\u003e\nFuel quality requirement 13- - -29 ...........................................................\u003cbr\u003e\n14. EQUIPMENT AND FEEDING TABLES\u003cbr\u003e\n15. ELECTRICAL SYSTEM\u003cbr\u003e\nA. Alternators 15 --- 1 ....................................................................\u003cbr\u003e\nB. Starters 15 --- 4 .......................................................................\u003cbr\u003e\nD. Installation of magnetic pick up 15---9 ...................................................\u003cbr\u003e\nE. Temperature sensor 15- - -9 ............................................................\u003cbr\u003e\n16. OPTIONAL EQUIPMENT\u003cbr\u003e\nA. Compressor (Bendix) 16---1 ...........................................................\u003cbr\u003e\nB. Compressor (Knorr) 16---2 ............................................................\u003cbr\u003e\nC. Industrial clutch (A.P . Borg \u0026amp; Beck) 16---3 ...............................................\u003c\/p\u003e\n\n\u003cp\u003ePLEASE NOTE:\u003cbr\u003e\n----------------------------------------\u003cbr\u003e\nThis is a digital manual - no physical copy will be shipped.\u003cbr\u003e\nThe manual is available for immediate download after purchase.\u003c\/p\u003e","brand":"ManualBull","offers":[{"title":"Default Title","offer_id":56320903250251,"sku":null,"price":19.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/01_page_1_8163ca82-505a-43e8-9a7f-dee0d59a7331.jpg?v=1768629612","url":"https:\/\/manualbull.com\/products\/sisudiesel320420620634engineworkshopmanual","provider":"ManualBull","version":"1.0","type":"link"}