{"product_id":"hitachi-zw550-zw550-g-wheel-loader-service-repair-manual-workshop-guide","title":"Hitachi ZW550, ZW550-G Wheel Loader Service Repair Manual Workshop Guide","description":"Format : PDF\u003cbr\u003eSUPPLIED AS DOWNLOADABLE LINK\u003cbr\u003e\u003cbr\u003eFor Model ZW550 as mentioned above:\u003cbr\u003eService Repair Manual (Troubleshooting) : Vol. No.TT11C5-E-01 (116 Pages)\u003cbr\u003eOperation Manual : Vol. No.TO11C5-E-01 (526 Pages)\u003cbr\u003eWorkshop Manual : Vol. No.W11C5-E-01 (353 Pages)\u003cbr\u003eFor Model ZW550-G as mentioned above:\u003cbr\u003eService Repair Manual (Troubleshooting) : Vol. No.TTNHD-E-EN0 (90 Pages)\u003cbr\u003eOperation Manual : Vol. No.TONHD-E (587 Pages)\u003cbr\u003eWorkshop Manual : Vol. No.WNHD-E (365 Pages)\u003cbr\u003e\u003cbr\u003eDescription\u003cbr\u003eHitachi ZW550, ZW550-G Wheel Loader Service Manual\u003cbr\u003eThe manual is applicable for the Hitachi ZW550, ZW550-G\u003cbr\u003eWheel Loader\u003cbr\u003eModel\u003cbr\u003eFormat: PDF\u003cbr\u003eLanguage: English\u003cbr\u003eService Manual consists of the following:\u003cbr\u003eFor Model ZW550 as mentioned above:\u003cbr\u003eService Manual (Troubleshooting) : Vol. No.TT11C5-E-01 (116 Pages)\u003cbr\u003eOperation Manual : Vol. No.TO11C5-E-01 (526 Pages)\u003cbr\u003eWorkshop Manual : Vol. No.W11C5-E-01 (353 Pages)\u003cbr\u003eFor Model ZW550-G as mentioned above:\u003cbr\u003eService Manual (Troubleshooting) : Vol. No.TTNHD-E-EN0 (90 Pages)\u003cbr\u003eOperation Manual : Vol. No.TONHD-E (587 Pages)\u003cbr\u003eWorkshop Manual : Vol. No.WNHD-E (365 Pages)\u003cbr\u003eTable of Content of the Workshop Manual\u003cbr\u003eClutch Assembly …………………………………………………………………………………………………………………………… 34-26\u003cbr\u003eClutch assembly disassembling and assembling ………………………………………………………………………….. 34-26\u003cbr\u003eClutch Spider Assembly …………………………………………………………………………………………………………………. 34-38\u003cbr\u003eTransmission low\/3rd speed clutch spider disassembling and assembling ………………………………………. 34-38\u003cbr\u003eTransmission 1st and 2nd speed clutch spider disassembling and assembling ………………………………… 34-39\u003cbr\u003eReverse Clutch Spider …………………………………………………………………………………………………………………… 34-41\u003cbr\u003eTransmission reverse clutch spider disassembling and assembling ………………………………………………… 34-41\u003cbr\u003eTransmission 1st Clutch Assembly ………………………………………………………………………………………………….. 34-43\u003cbr\u003eTransmission 1st speed clutch assy disassembling and assembling ………………………………………………. 34-43\u003cbr\u003eTransmission High Clutch Assembly ………………………………………………………………………………………………… 34-47\u003cbr\u003eTransmission high clutch assy disassembling and assembling ………………………………………………………. 34-47\u003cbr\u003eModulator Valve Assembly ……………………………………………………………………………………………………………… 34-50\u003cbr\u003eRemoving and reinstalling modulator valve …………………………………………………………………………………. 34-50\u003cbr\u003eControl Valve Assembly …………………………………………………………………………………………………………………. 34-52\u003cbr\u003eControl valve removing and installing …………………………………………………………………………………………. 34-52\u003cbr\u003eService Standard Torque Converter and Transmission Group …………………………………………………………………. 35-1\u003cbr\u003eTransmission Assembly …………………………………………………………………………………………………………………… 35-2\u003cbr\u003eTorque Converter Gear Pump …………………………………………………………………………………………………………… 35-5\u003cbr\u003eGear pump specifications ……………………………………………………………………………………………………………. 35-5\u003cbr\u003eGear Train and Number of Teeth ……………………………………………………………………………………………………….. 35-6\u003cbr\u003eClutch Oil Pressure …………………………………………………………………………………………………………………………. 35-7\u003cbr\u003eDisassembly \u0026amp; Reassembly Hydraulic Group ………………………………………………………………………………………… 44-1\u003cbr\u003eHydraulic Parts Removal and Installation Warning ………………………………………………………………………………. 44-2\u003cbr\u003eHydraulic Parts Disassembly and Assembly Cautions ………………………………………………………………………….. 44-3\u003cbr\u003eHydraulic parts disassembly cautions …………………………………………………………………………………………… 44-3\u003cbr\u003eHydraulic parts assembly cautions ……………………………………………………………………………………………….. 44-3\u003cbr\u003eHydraulic Pump Assembly ……………………………………………………………………………………………………………….. 44-4\u003cbr\u003eHydraulic pump assy removing and installing ………………………………………………………………………………… 44-4\u003cbr\u003eHydraulic pump assy disassembling and assembling ……………………………………………………………………… 44-6\u003cbr\u003eHydraulic Cylinder …………………………………………………………………………………………………………………………. 44-14\u003cbr\u003eBoom cylinder removing and installing ………………………………………………………………………………………… 44-14\u003cbr\u003eBucket cylinder removing and installing ………………………………………………………………………………………. 44-17\u003cbr\u003eSteering cylinder removing and installing …………………………………………………………………………………….. 44-19\u003cbr\u003eHydraulic cylinder disassembling and assembling ………………………………………………………………………… 44-21\u003cbr\u003eThis is only an extract of the Table of content and not the whole table.\u003cbr\u003eHitachi ZAXIS ZW550, ZW550-G service manual consists of the Troubleshooting and the Workshop Manual.\u003cbr\u003eInformation included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.\u003cbr\u003eInformation included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal \/ installation and assemble \/ disassemble procedures.\u003cbr\u003eTime lag measurement procedure:\u003cbr\u003e1) Lower the boom to the lowest limit, and fully roll back the bucket until the bucket contacts to the stopper.\u003cbr\u003e2) Set the parking brake switch to the \"OFF\" position.\u003cbr\u003eDo not apply the service brakes.\u003cbr\u003e3) Set the transmission shift lever to the neutral 1st speed.\u003cbr\u003e4) Keep the engine speed at 1,500 min-1 (rpm).\u003cbr\u003e5) Move the shift lever to the forward position. At the same time, start the stop watch to measure the time required before the machine moves.\u003cbr\u003eClutch Oil Pressure\u003cbr\u003ePossible cause\u003cbr\u003eSolution\u003cbr\u003eMalfunctioning modulator valve (1) operation\u003cbr\u003eInspection \u0026amp; repair\u003cbr\u003eMalfunctioning modulator valve (2) operation\u003cbr\u003eInspection \u0026amp; repair\u003cbr\u003eDefective controller\u003cbr\u003eReplacement\u003cbr\u003eOil leakage from clutch\u003cbr\u003eDisassembly \u0026amp; repair\u003cbr\u003eClutch time lag\u003cbr\u003ePossible cause\u003cbr\u003eSolution\u003cbr\u003eDefective pressure difference sensor\u003cbr\u003eReplacement\u003cbr\u003eMalfunctioning modulator valve (1) operation\u003cbr\u003eInspection \u0026amp; repair\u003cbr\u003eMalfunctioning modulator valve (2) operation\u003cbr\u003eInspection \u0026amp; repair\u003cbr\u003eDefective controller\u003cbr\u003eReplacement\u003cbr\u003eDefective clutch\u003cbr\u003eDisassembly \u0026amp; repair","brand":"Uploader","offers":[{"title":"Default Title","offer_id":53593328812363,"sku":null,"price":58.5,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/1-135_421cd91e-ed1b-43af-9865-3400f66ceea0.png?v=1760374891","url":"https:\/\/manualbull.com\/products\/hitachi-zw550-zw550-g-wheel-loader-service-repair-manual-workshop-guide","provider":"ManualBull","version":"1.0","type":"link"}