{"product_id":"cat-dp100n1-dp120n1-dp135n1-dp150n1-dp160n1-forklift-service-manual","title":"CAT DP100N1, DP120N1, DP135N1, DP150N1, DP160N1 Forklift Service Manual","description":"Format : PDF\u003cbr\u003eSUPPLIED AS DOWNLOADABLE LINK\u003cbr\u003e\u003cbr\u003eCAT Service Manual: 686 Pages\u003cbr\u003eOperation and Maintenance Manual: 204 Pages\u003cbr\u003e1204E Diesel Engine: 880 Pages\u003cbr\u003eLift Truck Forklift Model: DP100N1, DP120N1, DP135N1, DP150N1, DP160N1\u003cbr\u003ePublication 99799-60100\u003cbr\u003eEnglish\u003cbr\u003eFormat: PDF\u003cbr\u003e\u003cbr\u003eDescription\u003cbr\u003eCaterpillar CAT DP100N1, DP120N1, DP135N1, DP150N1, DP160N1 Lift Truck Manual\u003cbr\u003eLift Truck Forklift Model\u003cbr\u003e: DP100N1, DP120N1, DP135N1, DP150N1, DP160N1\u003cbr\u003ePublication 99799-60100\u003cbr\u003eEnglish\u003cbr\u003eFormat: PDF\u003cbr\u003eCAT DP100N1, DP120N1, DP135N1, DP150N1, DP160N1 Forklift Service Manual: 686 Pages\u003cbr\u003eOperation and Maintenance Manual: 204 Pages\u003cbr\u003e1204E Diesel Engine: 880 Pages\u003cbr\u003eForklift Manual Table of Content:\u003cbr\u003eGeneral Information\u003cbr\u003eCooling System\u003cbr\u003eElectrical System\u003cbr\u003eControllers\u003cbr\u003ePower Train\u003cbr\u003e3-Speed Powershift Transmisions\u003cbr\u003eFront Axle and Reduction Differential\u003cbr\u003eRear Axle\u003cbr\u003eBrake System\u003cbr\u003eSteering System\u003cbr\u003eHydraulic System\u003cbr\u003eMasts and Forks\u003cbr\u003eSide Shifter\u003cbr\u003eFork Positioner\u003cbr\u003eService Data\u003cbr\u003eHow to Read Circuit Diagrams\u003cbr\u003eCircuit Diagram\u003cbr\u003eA knowledge of the system and\/or components is important before the removal or disassembly of any component.\u003cbr\u003eBecause of the size of some of the lift truck components, the serviceman or mechanic should check the weights noted in this manual.\u003cbr\u003eDO NOT operate these lift trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper\u003cbr\u003elift truck operation is dangerous and could result in injury or death.\u003cbr\u003eUse proper lifting procedures when removing any components.\u003cbr\u003eAssembling PTO drive gear\u003cbr\u003ePress in the ball bearing to the PTO drive gear, and tap in the gear to the stator shaft.\u003cbr\u003eInstalling oil seal\u003cbr\u003eReplace the oil seals with new ones.\u003cbr\u003eTap in the oil seal into the torque converter housing with the special tool installer (prepared by the dealer) before assembling.\u003cbr\u003eSubassembly of oil pump\u003cbr\u003eAssemble the pump case, internal gear, pump gear, and pump plate together.\u003cbr\u003eBe sure to apply ATF on the internal gear and pump gear before assembling and install the O-ring.\u003cbr\u003eInstalling oil pump subassembly\u003cbr\u003eBe sure to install O-rings on the gasket and oil hole when installing the oil pump subassembly in the transmission case.\u003cbr\u003eAssembling pump drive gear\u003cbr\u003eInstall the ball bearing into the pump drive gear. Install two seal rings. Apply ATF and tap the pump drive gear into the transmission case. Align the pump gear splines to assemble.\u003cbr\u003eInstalling ball bearing\u003cbr\u003eWhen tapping the ball bearing, apply the pump drive gear pusher (to be made by the dealer) to prevent the pump drive gear from moving out. Or, have someone press the gear with a copper bar to prevent the gear from moving out.","brand":"Uploader","offers":[{"title":"Default Title","offer_id":53600975421771,"sku":null,"price":64.5,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0978\/2519\/4315\/files\/1-11_c15bfcf5-9701-4a2d-bd37-cd789b5ec3c0.jpg?v=1760438639","url":"https:\/\/manualbull.com\/products\/cat-dp100n1-dp120n1-dp135n1-dp150n1-dp160n1-forklift-service-manual","provider":"ManualBull","version":"1.0","type":"link"}